Speaker customization

AATC’s dynamic micro-speakers comes with its Thiele/Small Parameters (below abbreviated as T/S parameters, which is essentially an ID card. From T/S parameters we can easily derive its impedance curve, which is crucial to evaluate its performance. T/S parameters can also be used to predict low-to-mid frequencies where the lumped analogy holds valid. Now we start from the impedance curve which can be described by the following time-harmonic equation.

is the DC resistance of the coil; is the eddy current loss resulting from electromagnetic effect; is the coil’s inductance; , QMS is mechanical Q factor, while Q­ES­ is electrical Q factor; represents the vibration system’s mass in terms of capacitive component (admittance analogy reflected from the mechanical domain to electrical domain by BL coupling);  represents the suspension system’s compliance in terms of inductive component (admittance analogy reflected from the mechanical domain to electrical domain by BL coupling). The above circuit is described in equivalent circuit form using analogy. There aren’t actually those electrical elements in this dynamic speaker.

In practical we let approach positive infinity, so we reduce to , rendering  in series with .

RE is DC resistance and it forms the minimum of the impedance curve, sort of like the absolute value of the foundation. At 0hz, i.e. DC, this value can be measured.

In low frequencies especially below the impedance peak, we can safely ignore the inductive effects of LE). Now the dominating factor is the motional impedance, valued at . This rationalizes the peak around the resonance frequency in the impedance curve. If we clamp the diaphragm from moving, we’ll instead measure a blocked impedance without such peak. This motional impedance arises from the interaction between a capacitive and inductance component, and in reality an extra resistance component to form a damped response. Before the resonance point, the inductance increases and dominates, right after the resonance the dominance quickly shifts to the capacitance with capacitance reaching its maximum and gradually decreasing. At the peak, the inductance equals capacitance and they both cancel due to opposite phase. That is,  and  disappears, leaving only RES in effect, rendering the motional impedance .

This is well related to the concept of resonance. At resonance point, energy bounces back and forth between capacitive and inductive elements, without actually being consumed. By doing virtual work, the energy is consumed only by any resistance component such as the damper in the vibration system.

At f­, the total impedance includes the DC resistance along with the motion impedance, i.e. RE + RES, ignoring LE).

 creates a peak around fs, similar to what a bandpass system looks like. ;  ; , the equation can be rewritten as below.

It’s obvious that  is a transfer function that performs bandpass function according to the angular frequency, s. Apart from this, as the frequency rises we can no longer omit the effect of . As we put that into the equation, we can now explain why the response is tilting upside in higher frequency. This is due to the increased inductive impedance of the coil when frequency rises.

In higher frequency, the motional impedance no longer plays a role. Instead, we still have R­ in the bottom and the ever-rising LE. Now we go back to the total equation and focus L­E­ instead of RES、LCES、CMES、RE、RE’. In some cases, LE­­ can be approximated to the following equation.

This equation is quite complicated so the ne­ is usually assumed 1 to make it simpler. Only when n­ equals 1 we have the power of ω as zero. In this case, L­’s unit is Henry, the usual inductor unit. However, when the n­ isn’t 1, then the unit is a variation of Henry.

To conclude, the ups and downs of the impedance curve mainly stems from  and . While the former is due to the inductance of the coil, the latter as motional impedance is due to the Back Electro Motive Force (BEMF). According to Lenz’s Law, a working motor will induce BEMF. As the conducted coil moves up and down in a magnetic field, its material naturally produces a counteracting force, BEMF, to disobey the force thrusted upon by the magnetic field. The direction of BEMF is opposite to the direction of the original voltage, hence reducing the current.

For a dynamic speaker,

  • Let BEMF be Vbemf and input voltaeg Vsupply. Considering the effect of BEMF, the current going through the coil, . The measured impedance value is now . The impedance should reach its maximum at the peak, and considering the input voltage is ideally Vsupply, this means we’d find a minimized current at the resonance point, and to achieve that we need Vbemf to reach its maximum value.
  • BEMF is related to the variability of the magnetic field. The faster the magnetic field changes, the strong the BEMF. It means that the BEMF peaks when the coil and diaphragm move at their fastest speed. Refer to the motor’s equation , N is the rotating speed of the motor.
  • Please note that the diaphragm and coil move fastest at f, so BEMF peaks and the total impedance peaks as well. Keeping this in mind we can figure out the f­s ­with prior knowledge of other T/S parameters.

Example 1:Calculate fs

 Electrical Parameters 

 Re 

 7.47 

 Ohm 

 electrical voice coil resistance at DC 

 Le 

 0.040 

 mH 

 frequency independent part of voice coil inductance 

 L2 

 0.003 

 mH 

 para-inductance of voice coil 

 R2 

 0.24 

 Ohm 

 electrical resistance due to eddy current losses 

 Cmes 

 282.27 

 μF 

 electrical capacitance representing moving mass 

 Lces 

 0.17 

 mH 

 electrical inductance representing driver compliance 

 Res 

 1.72 

 Ohm 

 resistance due to mechanical losses 

 

 Mechanical Parameters 

   

 (using laser) 

   

 Mms 

 0.084 

 g 

 mechanical mass of driver diaphragm assembly including air load and voice coil 

 Mmd (Sd) 

 0.083 

 g 

 mechanical mass of voice coil and diaphragm without air load  

 Rms 

 0.173 

 kg/s 

 mechanical resistance of total-driver losses 

 Cms 

 0.587 

 mm/N 

 mechanical compliance of driver suspension 

 Kms 

 1.70 

 N/mm 

 mechanical stiffness of driver suspension 

 Bl 

 0.545 

 N/A 

 force factor (Bl product) 

 Lambda s 

 0.274 

 

 suspension creep factor 

 

 Loss factors 

   

 Qtp 

 1.778 

 

 total Q-factor considering all losses 

 Qms 

 2.187 

 

 mechanical Q-factor of driver in free air considering Rms only 

 Qes 

 9.499 

 

 electrical Q-factor of driver in free air considering Re only 

 Qts 

 1.778 

 

 total Q-factor considering Re and Rms only 

 

 Other Parameters 

   

 Vas 

 0.0010 

 l 

 equivalent air volume of suspension  

 n0 

 0.004 

 % 

 reference efficiency (2 pi-radiation using Re)

The driver’s fs equals to .

Mind the units when calculating. In the table, the default unit of MMS is g, while that of CMS is mm/N. Here’s a breakdown below,

  • N represents force, described by F=Ma. Its unit should be mass multiplied by acceleration. Mass in kg unit and acceleration in m/ s2
  • To cancel out the unit, MMS­ is transformed into kg value, such that MMS=0.084*0.001=8.4*10-5kg
  • The unit of CMS, mm, should be turned into m, such that CMS=0.587*0.001=5.87*10-4 m/N
  • Finally, it will be

KMS is the reciprocal of CMS, where K is the stiffness, as we recall Hooke’s Law: F=(-kx). On the other hand, C is mechanical compliance. From the above result we deduce some principles of customization.

  • To further lower fs, the diaphragm should be softer (via design of material and convolution), and the suspension (including spider) should be softer as well. It will then facilitate enough flexibility for the diaphragm to move freely. Softness implies a much less K value, in essence a higher C value.
  • To lower the fs, we can also increase the mass, either by adding thickness or changing material, and most importantly by enlarging the vibration area. A bigger diaphragm as a result will also improve sound pressure level, assuming the power is sufficient. Larger area also increases the added air load.
  • There’re lots of tweeters where we see small and thin diaphragms, and the material is hard and crisp. The hardness is sometimes achieved by plating metal element or using glass material. Restricting the surface area is to reduce mass, and the rigidity of the diaphragm is to lift K and decrease C.

Example 2: Given fs, calculate the max impedance value around fs.

Since , we can know RE= 7.47 ohm, and now the critical factor is . Although afterwards we will realize this can be omit, realizing the RES ­value. Nonetheless, now the capacitive unit is μF, so this value has to be multiplied by 10-6; the inductive unit is mH, so the value should be multiplied by 10-3.

The capacitive 1.27 ohm and the inductive 1.30 ohm cancel out each other in magnitude, due to opposite phase. This means that before the calculation, we actually can omit the two values. Please note that the complex impedance , so it saves some effort. The resonance frequency is decided by the capacitive and inductive element, while the resonance magnitude is decided partly by the resistive element. The resistive element in this case is RES, leaving  reduced to  =RES.

A complete calculation of impedance is possible, knowing that . 1.30- 1.27= 0.03. . Please note that 1.717 is not far away from 1.72, and we suppose the negligible difference, 0.003, is simply due to rounding error.

  • We have assumed at f, the LE can be omitted because the value is small. Assuming , we get . But at higher frequencies this low frequency assumption is no longer valid and we have to use the complete form as .

But at higher frequencies this low frequency assumption is no longer valid and we have to use the complete form as . Considering Re= 7.47 and Res=1.72, the total impedance value turns out to be 9.19ohm, roughly 9.2ohm. We have to study the impedance curve because it has a lot to do with the driving circuit and amplifier choose.

Below are some observations.

  • Impedance magnitude is always larger than DC resistance, and the latter value stands as the minimum value on the curve.
  • The peak of the impedance curve is caused by the motional impedance, which rises from the force encountered by the coil moving in the magnetic field.
  • The uptilting curve in higher frequencies is caused by the voice coil’s inductance.
  • The motional impedance only exists when the diaphragm is allowed to move freely (F=0). If we block the movement then the blocked impedance should be rather flat around the original  f­s­
  • There’re many ways to define working impedance, some as DC resistance, some as the minimum value right after the resonance peak, some as the average over a specified working bandwidth.